Five Problems Manufacturers Face Due to Corrosion and How to Solve Them?

Corrosion is the silent enemy of automotive product manufacturers that can destroy metal parts and equipment. Testing your metal parts against corrosion is an important part of quality control. Thus, it is important for the manufacturers of metal industry to test the quality of products against corrosion. To make it easy for the product manufacturers to conduct quality test on the materials, we at Presto has designed high quality lab testing instrument known as salt spray chamber.

Top 5 problems faced due to corrosion

1. Production delays caused by corroded machinery can have a domino effect on the entire manufacturing process. When key components fail due to corrosion, it halts production until repairs or replacements are made. This leads to missed deadlines, frustrated customers, and potential loss of business.
2. In addition to equipment failure, corrosion can also affect the quality of manufactured products. If parts or components become corroded during production, they may not meet required specifications or standards. This could result in rejected batches and wasted materials.
3. Furthermore, maintenance and repair costs skyrocket when corrosion is left unchecked. Regular upkeep becomes more frequent as rust eats away at vital components. Not only does this translate into higher labour costs, but also increases spending on materials needed for repairs.
4. Additionally, the impact of corrosion goes beyond monetary concerns; it affects the environment as well. Corroded equipment may leak harmful substances or chemicals into surrounding ecosystems if not properly contained or repaired promptly.
5. Moreover, health and safety risks arise when metals deteriorate due to corrosion. Weakening structures pose hazards to employees working in close proximity to them - from collapsing infrastructure to accidents caused by malfunctioning machinery.

Solutions to Corrosion Problems

• One effective solution is regular inspection and maintenance of equipment. By identifying any signs of corrosion early on, manufacturers can take necessary actions such as cleaning, painting, or applying protective coatings to prevent further damage.
• Another solution is the use of corrosion-resistant materials in manufacturing processes. Choosing metals or alloys with higher resistance to corrosion can significantly reduce the risk of damage caused by chemical reactions with moisture or other environmental factors.
• Implementing a robust quality control system is also crucial in preventing corrosion-related problems. This includes thorough testing and monitoring at every stage of production to identify any potential weaknesses or defects before they become major issues.
• Furthermore, investing in advanced technologies like salt spray testing can provide valuable insights into how products will perform under corrosive conditions. This method involves subjecting test specimens to a controlled saline environment for a specified duration and observing their reaction. It helps manufacturers assess product durability and make necessary improvements if required.
• Educating employees about proper handling and storage techniques for metal parts is essential. Training programs focused on awareness about corrosive substances, appropriate cleaning methods, and best practices for protection can go a long way in minimizing the risk of corrosion-related problems.

Salt Spray Testing: Evaluating the Corrosion Resistance of Metal Parts

Benefits of using Presto Salt Spray Chamber

1. First and foremost, using a salt spray chamber enables manufacturers to identify any potential weaknesses or flaws in their products. Since these quality control checks are conducted before the product reaches the market, it not only helps prevent costly product recalls, but also ensures customer satisfaction by delivering durable goods.
2. Secondly, salt spray testing provides valuable data on the performance of different coatings or surface treatments used to protect against corrosion. This information can be very valuable for manufacturers, because it can help them to optimize their processes and select the most effective protective measures for their specific applications.
3. Thirdly, utilizing a salt spray chamber enables manufacturers to comply with industry standards and regulations related to corrosion resistance. This is particularly important for industries such as automotive manufacturing or aerospace engineering where safety standards are stringent.