Colour and Chemistry: How Spectrophotometers Transform Testing

Colour and Chemistry: How Spectrophotometers Transform Testing
  • Gaurav Malhotra
  • 30-09-2024

It should have an accuracy in the intensity and velocity of nowadays' production processes as much as possible. The product can be paints, plastics, fabrics, or food products. In paints, plastics, textiles, or food products, there is always the need for knowledge concerning subtleties of colour to determine if the final product will work or not as far as quality goes and the percentage of customers who will accept it. How do I get the same colour even after changes in batches?

A spectrophotometer comes just in time for your analysis as a veritable must-have in quality control and testing. Today, let us take ourselves deep into the world of spectrophotometers and know what type and how they can revolutionize your manufacturing processes, besides all the applications.

What is a Spectrophotometer?

What a simple definition of this device is: it is an analytical device that measures intensity in several wavelengths. What does it have to do with manufacturing? It is through this device that manufacturers can check the colour and clarity of the material. Such produced products may meet acceptable quality levels by measuring the color in a consistent measure for the consumers as well.

Applications in the Real World

Do you manufacture the same to obtain the same shade of colour product yet receive something different? Do you work in the paint manufacturing industry seeking that perfect shade?

Do you operate in the textile business to ensure uniform dye lots? Your answer is a spectrophotometer, that is:

Quality Control: the colour is not going to vary from lot to lot.

Research and Development: formation of new products, for example, measurement of the colour of a product

Environmental Testing: Quantification of concentration of pollutants in water through the change of colour.

What is the Principle of a Spectrophotometer?

Having learned now what spectrophotometers are, let's get into the science of them.

The amount of light absorbed at each wavelength gives much information about the chemical composition and concentration of the sample under study. Such a relationship typically aspires to be expressed as in Beer-Lambert Law, where absorbance is directly proportional to concentration.

How would you apply this principle to your process? This will help you reformulate for the best possible formulation in your products or ensure better-quality product manufacturing by knowing the absorption properties of your materials.

What Tests Does a Spectrophotometer Run?

You probably guessed it-it is something we all do: testing for colour in our manufacturing processes. Here are a few examples:

Colour testing Determination of colour intensity of a sample of your product by measuring its intensity

Colour determination Determination of the colour of a sample relative to the standard colour spaces-for example, in CIELAB.

Concentration determination measurement of the concentration of chemicals in a solution

Chemical determination of the chemical composition and their amount through light absorption behaviour.

Which of these determinations would be most helpful to you in your operations? All the applications can provide information that is useful to help quality as well as productivity.

What Are the Two Types of Spectrophotometers?

Of course, you would be asked to have a choice on the kind of spectrophotometer to use. Which one do you think that you would need?

These instruments are bulky and complex. They are only good for the laboratory. They give high sensitivity and allow the detailed analysis of samples. Their size does not fit all manufacturing scenarios, and neither do they require a controlled environment.

Portable Spectrophotometers

This makes them not just flexible but handy to use as a portable spectrophotometer. Imagine doing colour tests on the shop floor! It would be great! They weigh almost nothing, and it's very easy to operate; one gets instant results. That's really very convenient for manufacturers who need to have an immediate evaluation without having to have some heavy lab setups.

Which one do you use in business operations? If bench-top instrumentation is what you are still using then it is already high time to buy one which should at least be portable!

Cost of Quality: Buy a Spectrophotometer

Maybe you were thinking about, or indeed have purchased, a spectrophotometer but were hesitant to commit your hard-earned cash. It all depends on the extent of the features, the brand, and its capability. Of course, it is possible to acquire an extremely low-end unit for a few hundred dollars, but the high-end models can be in the thousands.

What do you want when you buy a spectrophotometer? So, for example, here are some things that would be on your list:

Measurement Range: Does it measure the wavelengths relevant to your industry?

Ease of Use: is it easy to use?

Calibration and Maintenance: what does it take to keep it accurate?

Above all, finding the right quality at a price is very important. Ever get overwhelmed with the sheer number of choices available? If so, talking with experts or manufacturers like Presto can be of help.

The Expertise of Presto

Speaking of know-how, sometimes it is necessary to take PrestoGroup into focus. Years of high-quality testing instrument manufacture have given Presto insight into the needs of various industries. Specific emphasis has been placed on accuracy, reliability, and ease of operation in the designing of Presto spectrophotometers. With a Presto spectrophotometer, you acquire cutting-edge technology supported by huge know-how in quality control than just acquiring a device.

Since I went around today, it really helps explain how the processing or testing of processes could work through various different manufacturing industries, be it in the improvement of quality control in production in reducing the time of production, or some kind of innovation in a product line and makes you understand how to use the technology.

Alright, take a walk with me into the world of colour and chemistry. How would you like to use this product in your operation? Let us know what's running in your head and some of the questions you may have, and we will get the conversation going on how you can make better manufacturing by accurately colour me.

Phone: 91 9210 903 903

Mail: info@prestogroup.com

 

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